|Industries & Application
Everybody will agree with me that Color is the most significant attribute to consumers. The colors in fabrics are never-ending. They can be solids, multi-colored bands, or other pattern effects, for example, flower-patterned and geometries. All these patterns and effects can be achieved by a process, which is termed as Dyeing Process.
Dyeing is a method which imparts magnificence to the fabric by applying a mixture of colors and their shades on to fabric. The method of Dyeing can be made at any stage of the manufacturing of textile- fiber, yarn, fabric or a completed textile product including garments and attires. Well, to the truth, the possessions of color fortress depend upon two main factors, one is a selection of appropriate dye according to the textile material to be dyed and second aspect is the selection of the technique for dyeing the yarn or fabric.
The fundamental principle of all dyeing machines is to have a number of loops of the fabric in the dye bath; these lopes are of equal length, which are habitually dipped in the fluid in the bath. The upper part of each lope runs over two cylinders, which are escalated over dye bath. At the front of the mechanism, there is a minor cylinder, which is commonly known as jockey. The jockey hangs about freewheeling along with fabric rope. At the backside of the tank is the winch wheel, which drags the fabric rope from the dye bath over the jockey, meant for dropping in the dye bath for immersion.
The process of dyeing can be divided into three types. One is continuous dyeing process, second is semi-continuous dyeing process, whereas the last one is termed as Batch Dyeing Process. Let’s start with the working of continuous dyeing process. The textile substrates are feeding continuously into a dye range. The speeds can fluctuate between 50 to 250 meters for each minute. In the method of semi-continuous dyeing that consists of pad-batch and pad-roll the fabric is first saturated with the dye-liquor in, which is called a padding machine. After that, it is subjected to batch wise handling in a jigger. Furthermore, it could be stockpiled with a deliberate rotation for several hours. Lastly, Batch Dyeing Process, which is the most accepted and common process, used for dyeing of yard goods. Occasionally, Batch dyeing is also referred to as Exhaust dyeing. This is because, in this process, the dye gets leisurely transferred from a moderately large volume dye bath to the substrate that is to be tinted. The time taken is also longer, and the dye is meant to 'exhaust' from dye bath to the substrate.
Dyes can be categorized into two types. One is called Natural, whereas the other one is called synthetic dyes. The natural dyes are hauled out from natural cores such as plants, animals, rather minerals. On the other hand, Synthetic dyes are prepared in a laboratory. Chemicals are fused for making synthetic dyes. Synthetic dyes promptly replaced the traditional natural dyes because of their least cost and offered a huge range of innovative colors. In addition, they passed on better properties to the dyed materials.
Let’s have some discussion on the subject Dyeing Processing Machinery. Well, the top-most of functionality of a Dyeing Processing Machine includes de-sizing, enzyme silicon rinse, bleaching, stoning, softening, dyeing and all that. These mechanisms are well-furnished with the microprocessors to make sure accurate control of time, temperature, plane, velocity, rotation as well as, progression control with great precision. The wide range of dying process machines includes garment processing Front Loading Dyeing Machine i.e. Tilt Feature, Garment Processing Front Loading Dyeing Machine i.e. Auto Dosing.